 |
Ladle Refractory (Thermoplast) - Report |
Date |
Sft |
MS Ladle Lin |
OR Ladle Lin |
|
MS Ladle Skull |
MS Ladle |
Gear Ladle Skull |
Gear Ladle |
MS Gear |
|
Remarks |
|
|
|
|
|
Int. wt |
Fin. Wt |
TTL Skull |
Int. wt |
Fn. wt. |
TTL Skull |
Total Skull |
Skull% |
|
22/7/04 |
A |
5 |
5 |
4338 |
445 |
484 |
39 |
606 |
620 |
14 |
53 |
12% |
|
|
B |
5 |
5 |
4564 |
484 |
522 |
36 |
620 |
633 |
13 |
51 |
11% |
|
|
C |
6 |
6 |
5760 |
522 |
595 |
73 |
630 |
643 |
13 |
86 |
15% |
|
23/7/04 |
A |
0 |
0 |
|
|
|
0 |
|
|
|
0 |
|
Both Ladle sent for cleaning |
|
B |
3 |
3 |
3042 |
480 |
510 |
30 |
620 |
627 |
7 |
37 |
12% |
MS Ladle cleaning done |
|
C |
6 |
6 |
4714 |
444 |
475 |
31 |
650 |
665 |
15 |
46 |
10% |
|
24/7/04 |
A |
3 |
0 |
2497 |
475 |
491 |
16 |
0 |
0 |
0 |
16 |
06% |
MS Ladle cleaning done and Gear sent for cleaning |
|
B |
0 |
0 |
|
|
|
|
|
|
|
|
|
Both Ladle sent for cleaning |
|
C |
0 |
0 |
|
|
|
|
|
|
|
|
|
FETI PRODUCTION |
25/7/04 |
A |
0 |
0 |
|
|
|
0 |
|
|
|
|
|
|
|
B |
2 |
0 |
1456 |
431 |
454 |
23 |
|
|
0 |
23 |
16% |
Gear Ladle not used |
|
C |
6 |
6 |
4560 |
454 |
502 |
48 |
620 |
643 |
23 |
71 |
16% |
|
26/7/04 |
A |
3 |
0 |
2347 |
502 |
511 |
9 |
|
|
|
9 |
04% |
Gear Ladle sent for cleaning & MS ladles Brick gets damaged |
|
B |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
C |
|
|
|
|
|
|
|
|
|
|
|
Production Off |
27/7/04 |
|
|
|
|
|
|
|
|
|
|
|
|
Production Off |
28/7/04 |
|
|
|
|
|
|
|
|
|
|
|
|
WED |
29/7/04 |
|
|
|
|
|
|
|
|
|
|
|
|
Production Off |
2/8/04 |
A |
5 |
5 |
4033 |
367 |
392 |
25 |
620 |
635 |
15 |
40 |
10% |
|
|
B |
2 |
2 |
1665 |
392 |
413 |
21 |
635 |
643 |
8 |
29 |
17% |
|
|
C |
0 |
0 |
|
|
|
0 |
|
|
|
|
|
Both Ladle sent for cleaning |
5/8/04 |
A |
|
|
|
|
|
0 |
|
|
|
|
|
|
|
B |
6 |
6 |
5301 |
505 |
556 |
51 |
605 |
634 |
28 |
79 |
15% |
|
|
C |
6 |
6 |
5403 |
556 |
605 |
49 |
|
|
0 |
49 |
09% |
|
6/8/04 |
A |
|
2 |
1901 |
|
|
0 |
605 |
620 |
15 |
15 |
08% |
|
|
B |
|
6 |
5379 |
|
|
|
620 |
664 |
44 |
44 |
08% |
|
|
C |
6 |
|
5535 |
451 |
506 |
55 |
|
|
0 |
55 |
10% |
|
8/8/04 |
A |
6 |
|
5386 |
461 |
481 |
20 |
|
|
0 |
20 |
0.4% |
|
|
B |
|
6 |
5566 |
|
|
|
620 |
638 |
18 |
18 |
0.3% |
|
|
C |
6 |
|
5461 |
445 |
484 |
39 |
|
|
0 |
39 |
0.7% |
Gear Ladle sent for cleaning & MS Ladles brick gets damaged |
16/8/04 |
A |
6 |
|
4006 |
446 |
451 |
5 |
|
|
|
5 |
0.1% |
|
|
B |
6 |
|
4540 |
451 |
500 |
49 |
|
|
|
49 |
1.1% |
|
17/8/04 |
B |
6 |
|
5298 |
457 |
472 |
15 |
|
|
|
15 |
0.3% |
|
|
C |
6 |
6 |
5505 |
472 |
516 |
44 |
620 |
633 |
13 |
57 |
1.0% |
|
20/8/04 |
A |
6 |
6 |
5588 |
447 |
461 |
14 |
620 |
668 |
48 |
62 |
1.1% |
|
21/8/04 |
C |
4 |
|
3349 |
450 |
482 |
32 |
|
|
|
32 |
1.0% |
|
23/8/04 |
A |
|
6 |
4870 |
|
|
0 |
620 |
633 |
13 |
13 |
0.3% |
|
27/8/04 |
A |
|
5 |
4846 |
|
|
|
620 |
638 |
18 |
18 |
0.4% |
|
28/8/04 |
A |
6 |
|
5487 |
461 |
541 |
80 |
|
|
0 |
80 |
1.5% |
|
29/8/04 |
A |
6 |
|
5712 |
447 |
474 |
27 |
|
|
|
27 |
0.5% |
|
|
B |
4 |
|
3208 |
474 |
506 |
32 |
|
|
|
32 |
1.0% |
Gear Ladle sent for cleaning & MS Ladles brick gets damaged |
7/9/04 |
B |
5 |
|
4607 |
442 |
459 |
17 |
|
|
|
17 |
0.4% |
|
|
C |
|
5 |
3936 |
|
|
|
620 |
632 |
12 |
12 |
0.3% |
|
9/9/04 |
A |
|
5 |
4725 |
|
|
|
628 |
653 |
25 |
25 |
0.5% |
|
10/9/04 |
B |
6 |
|
4995 |
449 |
495 |
46 |
|
|
|
46 |
0.9% |
|
11/9/04 |
A |
6 |
6 |
5165 |
447 |
469 |
22 |
620 |
636 |
16 |
38 |
0.7% |
|
|
B |
4 |
|
3440 |
469 |
505 |
36 |
|
|
|
36 |
1.0% |
|
12/9/04 |
A |
2 |
2 |
|
1760 |
450 |
454 |
14 |
|
|
14 |
0.8% |
|
|
B |
4 |
|
3555 |
464 |
503 |
39 |
|
|
|
39 |
1.1% |
Gear & MS Ladles brick gets damaged |
18/9/04 |
B |
|
6 |
4596 |
|
|
|
620 |
646 |
28 |
28 |
0.6% |
|
|
C |
6 |
|
5038 |
452 |
513 |
61 |
|
|
|
61 |
1.2% |
|
19/9/04 |
C |
5 |
|
3915 |
442 |
462 |
20 |
|
|
|
20 |
0.5% |
|
20/9/04 |
A |
1 |
|
832 |
462 |
469 |
7 |
|
|
|
7 |
0.8% |
|
21/9/04 |
C |
5 |
|
4163 |
442 |
496 |
54 |
|
|
|
54 |
1.3% |
|
22/9/04 |
A |
3 |
|
2456 |
496 |
512 |
16 |
|
|
|
16 |
0.7% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL |
|
173 |
109 |
184599 |
|
|
1197 |
|
|
365 |
1583 |
0.85% |
|
|
|
|
|
|
|
|
0.65% |
|
|
0.21% |
|
|
Skull formation in Gear Ladle as compared to MS Ladle is less |
Remark:
The Skull formation in MS Ladle is 0.65%
The Skull formation in Gear Ladle is 0.21%
Total Skull formation is 0.85%
and our target was at 1%, and it reduces around 0.85% so the material is OK in application |
 |